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Click picture to see larger one
My wife and I purchased
this Dream at the end of the season and winter moved in on us
before I could really get my teeth into this project.
We have a trip coming up the end of February, in fact we tried
to squeeze it in before winter but a number of problems cropped
up.
The people we purchased from out in AZ were not as honest as
they should have been and have failed to stand behind their
promises, (Hint get everything in writing and do not be in a
hurry to pick something up before everything promised is
completed).
My first local repair shop experience was a disaster, they over
charged for everything and I had to contact New York State and
the State actual stepped in and made them refund a substantial
amount of money (gives you an idea just how bad it was).
Through recommendations I found Caledonia RV
Through discussions with Don Pophal, the owner, we have
developed a list of projects that need to be completed before I
take that trip at the end of February.
Some of the projects are just things I would like to get done
and others are things that must get done.
I thought I would let you follow along with these and projects i
want to do myself.
Here is the list
1) The cruise control intermittently cuts out when in use;
lights don't come on, and now cruise control does not work at
all. There was evidence of a prior rat's nest in dash area.
Customer tapped into another power source to make cruise control
work, which allowed cruise control switch to light up, but
cruise did not work. It appears the cruise control unit is not
getting power.
2) The wipers stop in middle of windshield on return stroke when
on 'HI'. Note, this is an intermittent problem. When NYSI was
here, it looked like connector to wiper motor was providing an
intermittent fault.
3) Hydraulic cooling fan is leaking hydraulic fluid at where
hoses connect to cooling fan motor. NYSI identified some RTV in
this area. The leak may be coming from valve body assembly.
4) The roof needs to be re coated with EPDM rubber roofing
system. Scrape, clean, and reseal all sealants, including all
roof seams along body lines. Perform complete sealant check.
5) While redoing sealants on roof, remove and install new Sensar
IV TV antenna. Verify proper operation to all TV's. Verify
operation of cable service to all TV's.
6) I want all the Rope Lights be replaced with new Rope Lights,
due to burned out bulbs. Customer would like 12V Rope Lights
replaced with 12V Rope Lights, and 120V Rope Lights replaced
with 120V Rope Lights. If it is feasible to convert all Rope
Lighting to 12V please advise customer. If it is feasible to
simplify switching for Rope Lights please advise customer. Rope
Lighting under steps also needs replaced. If feasible look at
connecting to the same 12V source as living room lights on
passenger side.
7) Steps will go out, but occasionally do not retract. Check for
proper operation
8) Generator starts hard and has cut off on customer on
occasion. When it shuts off,it can be restarted and runs again.
Diagnose shut down issue. Perform major service on generator:
Oil, filter, fuel filter, air filter, belts, and check coolant
hoses to see if they need replaced.
9) Remove and reseal driver's side bedroom window. There is
evidence of prior leaks.
10) Clean up wiring under dash where possible. One connector has
a burnt spot in it;there is other errant wiring. Customer would
like to have restored to OEM condition as best as possible.
Where possible, replace with OEM harnesses and connectors.
11) Tighten all loose awning hardware fasteners. Seal awning
rail fasteners above awning.
12) Repair all compartment doors so that they close easily and
properly.
13) replace carpeting in living area and bedroom area.
14) estimate to repair body side damage on front passenger side
of coach.
15) estimate to repaint nose of coach and change white stripes
(verify with customer on design change of stripes)
16) estimate to repair fogged glass in 2 side windows in living
area of coach.
Yes I know the list is long and expensive.
I know I will over improve the coach above it's market value.
I really like the feel of the older coach and the quality of the
build.
If I knew when I purchased the coach what I know now I would not
have bought this coach. Now that I have it I am committed to
bringing it back to what it was.
So.... if you are inclined follow along. |
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So.... This is the place
Click the picture in the left column for a larger picture |
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1) The
cruise control intermittently cuts out when in use;
Click here |
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Another task to be completed is the
carpet. To put it bluntly it is GROSS in the front and the
bedroom is a little better. The couches will come out and all of
it will be replaced. I got the estimate today, and my wife and I
went over to Lima Carpet and picked out the new carpet.
We gave Don the go ahead to replace both the carpet at the front
and in the bedroom.
The new carpet is close to the original color, but with a touch
more yellow in it. It is a top quality commercial carpet. The
pile is not quite as high, and the stain warranty is 10 years
with out exceptions.
We thought about red but when we got the samples in the MH it
was just to dark. |

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The pilot light ont eh Air Horn button was
burnt out, the switch does come apart, but Caledonia RV was able to
locate a direct replacement so that is the route we will go. It is
on order |
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4) The roof needs to be re coated with EPDM rubber roofing
system. Scrape, clean, and reseal all sealants, including all
roof seams along body lines. Perform complete sealant check.
5) While redoing sealants on roof, remove and install new Sensar
IV TV antenna. Verify proper operation to all TV's. Verify
operation of cable service to all TV's.
Click here for detail |
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12) Repair all compartment doors so that they close easily and
properly.
Mack the beat use of storage in the
basement
Click Here |
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Week two at Caledonia RV Window sealing,
Generator Service, Rope light install, front paint redo
Click
here |

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Some projects completed (rope lights,
cruise control, wiring, and others are just starting Generator
Click
Here |

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Work on
the rope lights continue. Click
here |

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The hated
"bow tie" has been removed from the hood. It is now just a
straight line all the way across the hood. Click
here |

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Carpet is
going in. Click Here |
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More rope
lights, click here |
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