Start of Bumper Project


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This thing weighs a ton, we need to reduce some of this weight.

 

All this steel weighs over 50 pounds.

 

Bracing taken apart.

 

I build a jig to weld up so angle iron to support the rear bumper skin.

 

New frame installed in the bumper skin. Now I have to build new brackets to bolt the bumper to the car.

 

This is as far as I got on this project. I have some house hold chores that need to be done next week and of course there is Thanksgiving, so I suspect that there will be little or not progress on the project until two weeks from now.

 

Well instead of working on control arms like I should have I deceived to finish the bumper today. These tubes will fit into indentations in the "Crush pad" in the original bumper cover.

Note in the background is the original bumper bracket. Must weigh 80 pounds.

 

Here it is on the first of many first fits

 

Close up of the tubes fitting into the indentation on the "Crush Pad"

 

Primer

 

Paint

 

Assembled once again.

 

Rear of the car without lights and Bumper cover

 

Lights and bumper cover installed for the first time.. Note the charge points on the lower right of the bumper. I think I have to remover the bumper again to wire the charge points.

 

New bracket bolted to the car.

 

Another view of this weight reduction project (remember this is not for a stock class. Stock class says you can not modify the bumpers (or the interior).

 

 

 

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Glenn Lever
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585 704 3345

 

Team Chevelle
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